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ERP Software for Wiring Harness Manufacturers

Prowess ERP for wire and cable harness manufacturers supplying automotive, two-wheeler, appliance, electronics and industrial OEMs, from customer schedules and harness BOMs to cutting, crimping, assembly, testing and dispatch.

Why It Matters

Harness manufacturing needs part-level precision

A single harness can carry dozens of wires, terminals, connectors, seals, sleeves and tapes, each cut and crimped to exact lengths. Customers send rolling schedules, change part revisions often and expect full lot traceability.

Prowess ERP manages harness BOMs with wire lengths, cutting and crimping operations, schedule-driven planning, stage-wise production and quality records, so you deliver on time and know your cost per harness.

Benefits

  • On-time delivery against OEM schedules
  • Lower wire and terminal wastage
  • Accurate cost per harness
  • Full lot traceability for customer audits
  • Faster response to revision changes
  • Fewer stock-outs of critical connectors

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Key Features

Key Features of Prowess ERP for Wiring Harness Manufacturers

Harness BOM & Revisions

  • Wire, terminal, connector & seal BOM
  • Wire length & colour per circuit
  • Part-number revision control
  • Customer drawing reference

OEM Schedules & Orders

  • Monthly & weekly delivery schedules
  • Schedule vs dispatch tracking
  • Rate contracts & price amendments
  • Customer-wise part masters

Cutting, Crimping & Assembly

  • Wire cutting lists from BOM
  • Crimping & sub-assembly job cards
  • Assembly board / line tracking
  • Stage-wise WIP

Wire & Component Inventory

  • Wire stock in metres, coils & kg
  • Terminal & connector stock by make
  • Lot / batch traceability
  • Reorder & shortage alerts

Quality & Testing

  • Crimp height & pull-test records
  • Continuity / electrical testing
  • Rejection & rework analysis
  • Lot-wise quality history

Costing & GST Billing

  • Cost per harness with scrap
  • Copper & material price impact
  • GST invoices & e-way bills
  • Customer-wise profitability
See It in Action

Component Stock and Customer Sales at a Glance

Stock ageing for wires, terminals and connectors by make and category, and sales intelligence by product, customer and month.

dashboard · Prowess ERP
Prowess ERP Stock Ageing Report with stock value by age band, warehouse, make and rating filters
Stock Ageing Report: stock value by age band with warehouse, make, family and rating filters, exportable to Excel.
dashboard · Prowess ERP
Prowess ERP Sales Intelligence Dashboard with total, domestic and international sales, monthly sales trend, quarter performance, product and industry performance
Sales Intelligence: total, domestic and export sales, monthly trend vs last year, quarter performance, and product and industry drill-downs.
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FAQ

Frequently Asked Questions

What is ERP software for wiring harness manufacturers?

It is ERP software that manages harness BOMs with wire lengths, terminals and connectors, OEM delivery schedules, cutting and crimping operations, lot traceability, testing and cost per harness in one system.

Can Prowess ERP generate wire cutting lists?

Yes. Cutting lists are generated from the harness BOM, using the wire size, colour and length defined for each circuit.

Does it support OEM delivery schedules?

Yes. Customer schedules drive planning, and schedule vs dispatch is tracked part-wise and customer-wise.

Can we track wire stock in metres and coils?

Yes. Wire can be stocked and issued in metres, coils or kilograms with unit conversion, and terminals and connectors are tracked by make and lot.

Does it record crimp and electrical test results?

Yes. Crimp height, pull-test and continuity/electrical test results can be recorded against lots and production orders.

Ready to Transform Your Operations?

Book a demo configured for your industry, with your kind of BOMs, projects and documents.